flex dd
Leader in isothermal efficiency
SCREW COMPRESSOR
with integrated dryer and filters
- Variable speed
- Direct drive
- IHM TouchControl (4.3″ or 21″ - optional)
/ Telemetry - 2-year warranty
- 10 to 250 hp
we look forward to hearing from you
we look forward to hearing from you
Screw Air Compressor | Totalpack Flex (10 to 250 Hp)
screw compressor with integrated dryer and filters
The TotalPack range features screw compressors that stand out for their combination of high energy efficiency, robustness and cutting-edge technology.
Designed to meet different industrial needs, this equipment guarantees reliable performance and continuous operation with low maintenance costs.
With over 20,000 units installed in the last 15 years, they attest to the main characteristic of our air compressors: their extreme reliability.
With options ranging from 10 to 250 hp, in 50 Hz and 60 Hz, Metalplan offers an efficient and adaptable solution, and is renowned for the quality of its products manufactured in Brazil, with financing via FINAME/BNDES.
Screw Air Compressor Power
In terms of power, the Metalplan screw compressor is available from 10 to 250 hp.
Due to this variation in power, the equipment is ideal for small, medium and large companies, which can select the model that best suits their operations.
The flexibility of choice makes the TotalPack range adaptable to a variety of applications.
What's more, some models maintain adequate performance even with fluctuating demands, thanks to frequency inverter technology that adjusts the motor speed according to the compressed air demand.
Energy Efficiency
Energy efficiency is one of the screw compressor's main qualities.
The TotalPack screw compressor has the highest isothermal efficiency in its category, which in other words relates energy consumption to the volume of compressed air generated by the compressor, resulting in a more economical and sustainable operation.
In other words, no other industrial compressor available on the market operates at temperatures as low as the TotalPack models, thanks to the oversized heat exchangers, the cooling design of the assembly, the intake of fresh air and the high flow of cold oil injected into the compressor unit, which in turn rotates at the lowest possible speed for the required flow rate.
With this efficiency, Metalplan stands out as the market leader in screw compressors up to 25 hp in Brazil. In addition, we are the first compressor manufacturer in the world to obtain ISO 50001 - Energy Management certification, reaffirming our commitment to practices that favor both competitiveness and environmental preservation.
Benefits
Using the TotalPack screw air compressor guarantees a number of operational benefits:
- Robust components, microprocessor panel with Touch Control HMI and telemetry (optional) for remote monitoring.
- Direct coupling, which eliminates traditional transmission losses and provides higher output per hp.
- Easy maintenance and accessible technical support, with a vast network of more than 70 authorized workshops in Brazil.
Frequency inverter and direct coupling
The presence of the frequency inverter enables variable speed operation, which automatically adjusts the motor speed according to demand.
This feature results in a reduction of up to 35% in energy consumption compared to conventional models.
Direct coupling is another great advantage, as it promotes a 1:1 rotation ratio between the motor and the compressor unit, increasing efficiency and reducing operating temperatures.
This combination ensures stable and economical operation of the rotary screw air compressor, with lower maintenance costs.
Touch Control and Telemetry
All the equipment in the TotalPack Flex line is equipped with the Touch Control system, which offers intuitive and comprehensive control of operations.
With a user-friendly interface, the operator can view and adjust parameters such as pressure and maintenance status.
Integrated telemetry is an optional feature that facilitates remote monitoring, ensuring that the operation is supervised in real time.
The application of this modern technology provides greater security and optimization in equipment management, helping to prevent failures and plan preventive maintenance efficiently.
Sustainability and Economy
Sustainability is the basis for the design of Metalplan's screw air compressor, which is designed to maximize energy efficiency and minimize environmental impact.
In addition, the oversized heat exchangers and high cold oil flow contribute to cooler and more efficient operation, ensuring lower energy consumption and extending the life of the equipment, offering the highest isothermal efficiency in its category.
In this way, the saving of resources goes beyond the financial, integrating practices that respect the environment.
*Somefeatures are exclusive to certain models; please contact us for more information.
Frequently Asked Questions about the TotalPack Screw Air Compressor (10 to 250 Hp)
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Products
Compressed air
Air Compressors
- Screw compressor | Rotor Plus (4 to 25 hp)
- Screw compressor | TotalPack Flex (10 to 250 hp)
- OIL-FREE SCROLL COMPRESSOR | SCROLLTECH ZERO OIL FREE (5 to 50 hp)
- OIL-FREE PISTON BOOSTER/HIGH-PRESSURE COMPRESSOR (UP TO 40 BAR)
- LUBRICATED PISTON BOOSTER/HIGH-PRESSURE COMPRESSOR (UP TO 40 BAR)
- Electronic compressor management
Compressed air dryers
- Absorption dryers | DewDrop (6 to 32 pcm)
- Refrigeration dryer with integrated filters | Titan Plus (20* to 250 pcm)
- REFRIGERATION DRYER WITH INTEGRATED FILTERS | ENERGY PLUS (250 to 9600 pcm)
- Adsorption dryer | Hybrid (15 to 20000 pcm)
Filters and purifiers
- Coalescing, adsorbing and microbiological filters | Hyperfilter
- ISO Class Zero module / oil-free air | ModuCarb
- BREATHABLE COMPRESSED AIR | Inspire
- Dental compressed air purifier | Dental Air Purifier
Compressed air Reservoirs
Aluminum Compressed Air Systems
Automatic Drains
- TIMED ELECTRONIC DRAIN | Cronomatic
- FLOATING BALL MAGNETIC DRAIN | Zeromatic
- FISHING DRAIN | EASY DRAIN
Condensate treatment
Premium Filtration Elements
Lubricants
- 100% synthetic oil for air compressors | Rotor Oil Extra EcoBlue
- FOOD GRADE 100% SYNTHETIC OIL FOR AIR COMPRESSORS | Rotor Oil Extra Food Grade
Adsorbent / absorbent materials
compressed air
On-site nitrogen generators
- ON-SITE GASEOUS NITROGEN GENERATOR (INDUSTRIAL) | NitroMax
- ON-SITE GASEOUS NITROGEN GENERATOR (AUTOMOTIVE) | NitroMax Tyre
On-Site Oxygen Generators
- ON-SITE GASEOUS NITROGEN GENERATOR (INDUSTRIAL) | OxiPlus
- ON-SITE GASEOUS OXYGEN GENERATOR (MEDICAL) | OxiPlus Med
INDUSTRIAL REFRIGERATION
BIOGAS & CNG
- LUBRICATED SCREW COMPRESSOR FOR BIOGAS | POWERPACK | UP TO 3000 M³/H
- LUBRICATED OR OIL-FREE PISTON COMPRESSOR FOR BIOMETHANE | FROM 300 M | UP TO 6000 M³/H
- LUBRICATED OR OIL-FREE PISTON COMPRESSOR FOR BIOMETHANE/CNG | SA 200 M | UP TO 6000 M³/H
- INTEGRATED COMPRESSION & PURIFICATION STATION | BIOGAS UPGRADING TO BIOMETHANE
CONTACT US
R. Fernão Dias, 14 - Cajamar - São Paulo -
Brazil - 07790-560
Phone: +55 11 4448-6900
E-mail: metalplan@metalplan.com.br
Monday to Thursday, from 8 a.m. to 6 p.m. Friday, 8am to 5pm.
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